QGF-4-14D

Washing, Filling and Sealing Machine

Core equipment integrating multi-stage internal rinsing, precise filling, and automatic capping in one monoblock. Configurable with high-pressure rinsing, hot alkali washing, disinfection rinsing, and RO water final rinse to achieve hygienic conditions suitable for filling.

Sensors

Omron Optoelectronics, Autonics Proximity Switches

PLC

Siemens

Electrical Components

Snyder

Flushing Pressure

≥0.2MPa (High pressure can be customized)

Number of Stations

14 (customizable)

Flushing Stations

10 (customizable)

Drip Drying Stations

4 (customizable)

Flushing Time

2-15s

Lifting Time

3s

Flushing Water

4T of Finished Water

Filling Number of Filling Heads

4

Inlet Water Pressure

0.15MPa

Filling Water Consumption

13T/H

Gas Consumption

0.4m³/min

Gas Source Pressure

0.6MPa

Total Power

65KW (including heating) * 400V/50HZ/3P

Material

304 (316 can be added to some water tanks and pipes)

Dimensions

8478*2180*2277

Weight

4.5T

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Technical Indicators

Equipment capacity: 600 BPH, single-machine efficiency ≥98%.
Main drive equipped with frequency converter and overload protection device.
The rinsing water pump uses a Southern vertical stainless steel water pump.
The rinsing pipeline is equipped with a diaphragm pressure gauge.
The rinsing lifting mechanism is pneumatically driven.
It is equipped with a barrel counting and barrel jam alarm functions.
It is equipped with signs to prevent burns, prevent pinching, and corrosion, and reminds users to wear protective goggles and face masks.
The alkaline washing and ozone rinsing processes are equipped with exhaust port flanges for connecting exhaust pipes.
It is equipped with explosion-proof and waterproof lighting devices with independent electrical control.
The filling liquid level qualification rate is ≥ 99.7%, and the capping qualification rate is ≥ 99.9%.
The filling water pump is equipped with frequency converter control to achieve precise control of fast and slow filling; the angle seat valve uses a sanitary filling valve.
It is equipped with a stainless steel cap feeding and capping mechanism with functions to detect missing caps, stop barrel feeding, and alarm.
The filling machine's ring cylinder is equipped with a CIP pipeline, and the filling pipeline is equipped with a CIP interface. CIP flushing hoses are used for connection.
The internal chain conveyor of the main unit is made of 304 stainless steel.
PLC control; equipped with a touch screen to display machine operating parameters, status, and alarm information.
304 stainless steel frame (frame material and upper/lower tank device material and specifications: 304 stainless steel), 14-station design (4 drip drying stages, 3 alkaline rinsing stages, 2 return water rinsing stages, 3 disinfectant rinsing stages, 2 finished water rinsing stages; all stations use immersion rinsing), 4 tanks per station, adjustable rinsing time per station, effective full-pressure rinsing time range 2-15 seconds.
Equipped with built-in water tank, made of 304 stainless steel; double-layer insulated water tank outer panel consists of inner and outer layers with a thickness of δ2.5, filled with a δ15mm glass fiber insulation layer in between; single-layer water tank has a δ2.5 plate thickness; water tank equipped with a semi-open glass cover.

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